Seamless just-in-time production in electronics manufacturing
The customized Servus solution connects semi-finished item production with the logistics zone and acts as a breathing buffer that balances cycle times and enables just-in-time production. At the heart of the system is the Servus Cube, which stores PCB racks on trays at the front check. The system identifies idle PCB racks and automatically removes them when they become available. From the side check-out, the semi-finished products are distributed to the production centers via milk run, so that each department maintains its rhythm, waste is reduced, and throughput time is optimized.
The Servus Cube has two aisles which are divided into towers and storage locations and are operated autonomously by the Servus Lifter. Moving forwards and backwards on the top rail, the Servus Lifter has direct access to all storage locations – horizontally and vertically – and ensures efficient, flexible storage and dispensing. The PCB racks on the outfeed table are ready for the milk run and are distributed to the workstations as required. The modular design of the storage locations allows for scalable adaptation to future requirements.
Empty trays are automatically returned to the storage location via a return conveyor so that they are quickly available for new PCB racks. This process saves time by reducing waiting times and idle runs, makes efficient use of space, and lowers costs. Overall, the smart Servus solution ensures a smooth material flow, reduces waste, and creates added value for production.
initial situation
The aim is to reduce idle time and waiting times.
Use valuable space more efficiently
Improve assembly processes on assembly lines
customer benefit
Time savings through efficient process flow
Competitive advantage through future-proof intralogistics
Increased flexibility and adaptability in production
The Servus Cube is an important component between SMT production and final assembly here at the Auerbach site. It supports us in the automation and digitization of our internal logistics. Personally, I am particularly impressed by the many storage and picking options.
Wolfram Herold, Senior Manager SCM
ZF Friedrichshafen AG, Auerbach Servus-Cube (DE)
ZF is a leading global automotive supplier that manufactures a wide range of products for the mobility industry. The company primarily produces drive technologies, including transmissions, drivetrains, electric motors, and hybrid systems. ZF also develops chassis systems, assistance and safety systems, and active and passive safety equipment. Its goal is to offer innovative mobility solutions for cars, commercial vehicles, and e-mobility in order to improve safety, comfort, and efficiency in the automotive sector.
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